Gocator 2400 series line profile sensors
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Ultra-High-Resolution Line Profilers for Advanced Inline 3D Inspection
Gocator 2400 sensors are 2-megapixel smart line profilers optimized for industry. Both the 2410 and the 2420 blue laser models provide ultra-high resolution, low-noise profiling for electronics and small parts inspection.

With the latest imaging technology and a new processor, these sensors achieve fast scan speeds, currently (2017) providing the highest X resolution (6 µm) in the industry and excellent Z repeatability (0.2 µm). LMI Technologies' use of blue lasers means that “cleaner” data are generated with highly-reliable results even on shiny surfaces.

The benefits
Provides no-fuss integration
Integrate the single, lightweight and compact unit with minimum cost and little effort. Set-up access is via web browser with no other intervention needed. Comes pre-calibrated.

Offers flexibility
Adapting the system to cater for changing inspection outcomes is easy as the unit is a single system with no other hard/software-component changes necessary. Further, the GUI offers a large variety of functions and choices making modifications trouble-free.

Overcomes the problem of an underpowered PC
Gocator's 2D tools can be used to analyse 3D data if the receiving computer power is inadequate. Save costs by not needing to upgrade the PC.

Returns a fast, reliable and precise inspection with only a single height measurement
Save costs and increase throughput by reducing the time needed per unit inspection while ensuring dependability and accurate failure detection. The faster speed allows multiple exposures to more accurately measure high-contrast targets - the X resolution generating data points even on very tiny edges or narrow gaps.

Offers options for a more comprehensive inspection for odd-shaped parts
Increasing the FOV or adding extra sensors will offer different perspectives of the part with exact image synchronisation performed via the computer.

 

Other advantages

•
Flexible and easily adaptable to changing inspection circumstances
• Powerful 2-MP provides ultra-high X-resolution, low- noise and are optimised for industry
•
Captures fine detail with more data points in one scan
• 50% larger FOV with no data loss or image degradation
•
Cost-effective, easy to integrate. No extra modules
• Improves measurement accuracy by using data from the whole part
•
Out-of-the-box, intelligent surface measurement tools. No programming
• Built-in networking for minimum cabling
•
Fine tuning of setup
• No coding required
•
Record and playback to refine tolerances
• Supports dual sensor systems with automatic recognition of second sensor
•
Supports multi-sensor networks (eg thickness measurement) with up to 24 sensors or more
• Provides height and contour data, even on low-contrast surfaces
•
Blue lasers generate “cleaner” data and highly reliable results even on shiny surfaces
• Enables micron-level measurements
     
     

 

 

  
Specifications
Gocator 2410-2M/3R
Gocator 2420-2M/3R
Scan rate
200 Hz (expanded full window), 400 Hz (G23xx equivalent full window), up to 5 kHz
Field-of-view
10 - 10
27 - 32
Points per profile
1710
1940
Resolution (X) (µm)
5.8 - 6.2
14.0 - 16.5
Resolution (Y) (µm)
1.1
1.8 - 3.0
Linearity (Z)
0.015
0.006
Clearance Distance (CD)
19
60
Measurement Range (MR)
6
25
Laser Class
Recommended - 2M (blue, 405 nm); other laser class - 3R (blue, 405 nm)
Interface
GigE
Inputs
Differential Encoder, Laser Safety Enable, Trigger
Outputs
2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Dimensions/weight
44x90x145 mm; 0.88 kg
 
   
Specifications
Gocator 2430
Gocator 2440
Scan rate
340 Hz up to 5 kHz
Field-of-view
47-85
96-130
Points per profile
1500
1500
Resolution Z (µm)
6-14
13-37
Resolution X (µm)
37-57
90-130
Clearance Distance (CD)
75
183
Measurement Range (MR)
80
210
Laser Class
Recommended: 2
Recommended: 3R
Interface
Gigabit Ethernet
Inputs
Different encoder, Laser safety enable, Trigger
Outputs
2x Digital Output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Dimensions/weight
44 x 90 x 155 mm; 1 kg
44 x 90 x 190 mm; 1.2 kg
   
Specifications Gocator 2450
Gocator 2490
Points per profile 1800
1920
Scan rate 200 Hz to 5 kHz
370 Hz to 5000 Hz
Field-of-view 10.0
390 - 2000
Resolution Z (µm) 2.0
12
Resolution X (µm) 5.8 - 6.2
0.25 - 1.1
Clearance Distance (CD) 270.0
350
Measurement Range (MR) 6.0
1525
Laser Class 2, 3R, 3B
2, 3R
Interface Gigabit Ethernet
Gigabit Ethernet
Inputs
Differential Encoder, Laser safety enable, trigger
Outputs
 2x Digital output, RS-485 Serial (115 kBaud)
Dimensions/weight
 44x90x240, 1.2 kg
49 x 85 x 272; 1.5 kg

 

Click here to download Gocator 2400 family datasheet