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Ultra-High-Resolution
Line Profilers for Advanced Inline 3D Inspection
Gocator 2400 sensors are 2-megapixel smart line profilers optimized
for industry. Both the 2410 and the 2420 blue laser models provide
ultra-high resolution, low-noise profiling for electronics and small
parts inspection.
With the latest imaging technology and a new processor, these sensors
achieve fast scan speeds, currently (2017) providing the highest
X resolution (6 µm) in the industry and excellent Z repeatability
(0.2 µm). LMI Technologies' use of blue lasers means that
“cleaner” data are generated with highly-reliable results
even on shiny surfaces.
The benefits
Provides no-fuss integration
Integrate the single, lightweight and compact unit with minimum
cost and little effort. Set-up access is via web browser with no
other intervention needed. Comes pre-calibrated.
Offers flexibility
Adapting the system to cater for changing inspection outcomes is
easy as the unit is a single system with no other hard/software-component
changes necessary. Further, the GUI offers a large variety of functions
and choices making modifications trouble-free.
Overcomes the problem of an underpowered PC
Gocator's 2D tools can be used to analyse 3D data if the receiving
computer power is inadequate. Save costs by not needing to upgrade
the PC.
Returns a fast, reliable and precise inspection
with only a single height measurement
Save costs and increase throughput by reducing the time needed per
unit inspection while ensuring dependability and accurate failure
detection. The faster speed allows multiple exposures to more accurately
measure high-contrast targets - the X resolution generating data
points even on very tiny edges or narrow gaps.
Offers options for a more comprehensive inspection
for odd-shaped parts
Increasing the FOV or adding extra sensors will offer different
perspectives of the part with exact image synchronisation performed
via the computer.
Other advantages
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Flexible and easily adaptable to changing inspection circumstances
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Powerful 2-MP provides ultra-high X-resolution, low- noise
and are optimised for industry |
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Captures
fine detail with more data points in one scan |
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50% larger FOV with no data loss or image degradation |
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Cost-effective,
easy to integrate. No extra modules |
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Improves measurement accuracy by using data from the whole
part |
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Out-of-the-box,
intelligent surface measurement tools. No programming |
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Built-in networking for minimum cabling |
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Fine tuning
of setup |
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No coding required |
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Record
and playback to refine tolerances |
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Supports dual sensor systems with automatic recognition of
second sensor |
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Supports
multi-sensor networks (eg thickness measurement) with up to
24 sensors or more |
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Provides height and contour data, even on low-contrast surfaces |
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Blue lasers generate “cleaner”
data and highly reliable results even on shiny surfaces |
• Enables micron-level
measurements |
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Specifications |
Gocator
2410-2M/3R |
Gocator
2420-2M/3R |
Scan rate |
200 Hz (expanded
full window), 400 Hz (G23xx equivalent full window), up to 5 kHz |
Field-of-view |
10 - 10 |
27 - 32 |
Points per profile |
1710 |
1940 |
Resolution (X) (µm) |
5.8 - 6.2 |
14.0 - 16.5 |
Resolution (Y) (µm) |
1.1 |
1.8 - 3.0 |
Linearity (Z) |
0.015 |
0.006 |
Clearance Distance
(CD) |
19 |
60 |
Measurement Range
(MR) |
6 |
25 |
Laser Class |
Recommended
- 2M (blue, 405 nm); other laser class - 3R (blue, 405 nm) |
Interface |
GigE |
Inputs |
Differential
Encoder, Laser Safety Enable, Trigger |
Outputs |
2x Digital
output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA) |
Dimensions/weight |
44x90x145
mm; 0.88 kg |
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Specifications |
Gocator
2430 |
Gocator
2440 |
Scan rate |
340 Hz up
to 5 kHz |
Field-of-view |
47-85 |
96-130 |
Points per profile |
1500 |
1500 |
Resolution Z (µm)
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6-14 |
13-37 |
Resolution X (µm) |
37-57 |
90-130 |
Clearance Distance
(CD) |
75 |
183 |
Measurement Range
(MR) |
80 |
210 |
Laser Class
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Recommended:
2 |
Recommended:
3R |
Interface |
Gigabit
Ethernet |
Inputs |
Different
encoder, Laser safety enable, Trigger |
Outputs |
2x Digital
Output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
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Dimensions/weight |
44
x 90 x 155 mm; 1 kg |
44
x 90 x 190 mm; 1.2 kg |
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Specifications
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Gocator
2450 |
Gocator 2490 |
Points per profile |
1800 |
1920 |
Scan rate |
200 Hz to 5 kHz |
370 Hz to 5000 Hz |
Field-of-view |
10.0 |
390 - 2000 |
Resolution Z (µm) |
2.0 |
12 |
Resolution X (µm) |
5.8 - 6.2 |
0.25 - 1.1 |
Clearance Distance (CD) |
270.0 |
350 |
Measurement Range (MR) |
6.0 |
1525 |
Laser Class |
2, 3R, 3B |
2, 3R |
Interface |
Gigabit Ethernet |
Gigabit Ethernet |
Inputs |
Differential Encoder,
Laser safety enable, trigger |
Outputs |
2x Digital output, RS-485 Serial (115 kBaud) |
Dimensions/weight |
44x90x240, 1.2 kg |
49 x 85 x 272; 1.5 kg |
Click here to download Gocator 2400 family datasheet |
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